Cast Fabrication

Model Manufacturing & Assembly

We manufacture foam casting models for press tools, trimming and shaping tools (prototype tools from polystyrene) for mold tools and machine construction.

The cast is fabricated using high-performance, precision CNC portal milling by Solid-Data (CATIA) NC data sets or from conventional 2D drawings.

The models can be manufactured and assembled in segments.

We use the fully evaporable model foam VFG 18, a microporous polystyrene foam (Styrofoam) with good processing properties.

Machine Equipment

2x 3-axis CNC milling machines (gantry milling machines)

Styrotec FS 10 Portalfräse

Styrotec FS 10 with a milling range of 3900 x 2400 x 1400

Bornemann BW 4010

Bornemann BW 4010 with a range of 3000 x 2200 x 1250

Other Equipment

  • Bornemann hand milling machines
  • Band saw
  • Surface planer
  • Grinding wheel sander
  • Work and mounting plates
  • Viewer / workstations SpinFire/3DView